Gaylord boxes are a well-known storage and transportation option in the shipping world — and they could be holding your business back.

Industries that deal with bulk materials often use Gaylord boxes for shipping throughout their supply chains. However, they have distinct drawbacks that leave many professionals hunting for an alternative.

If you want to reduce damage during shipping, keep workers safe and boost efficiency, the first step is finding a solution that’s more durable and cost-effective than the Gaylord box. Some options offer the same benefits and extra features that could transform your operations.

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The Evolution of Protective Packaging Solutions

Protective packaging has come a long way. Over the decades, the packaging industry has undergone a remarkable transformation, driven by advances in engineering, materials science and sustainability. Today’s solutions are lighter, stronger and more customizable than ever before, helping businesses protect products while boosting brand image, reducing costs and minimizing environmental impact.

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As environmentally friendly packaging is increasingly prioritized, it’s creating a more efficient B2B (Business to Business) supply chain. Switching to sustainable packaging materials, transportation and end-of-life processes can initially be more expensive and challenging. However, eco-conscious choices save costs over the long term and enhance a brand’s connection with modern customer values.

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Shipping is the backbone of many industries across the U.S. and around the world, from manufacturing and construction to farming and tech. These all-important processes are not without fault, however. Windows, doors and other fragile goods are especially vulnerable to bumps and breaks while being shipped, and this damage can result in lost customers, poor reviews, and expensive repairs or replacements. The USPS alone lost over $1.8 billion in 2024, partly as a result of damage.

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